2021
Cost Effective Soy-Based Garden Pots
Contributor/Checkoff:
Category:
Industrial
Keywords:
Industrial Uses
Parent Project:
This is the first year of this project.
Lead Principal Investigator:
Nita Yodo, North Dakota State University
Co-Principal Investigators:
David Grewell, Iowa State University
Chiwon Lee, North Dakota State University
+1 More
Project Code:
QSSB
Contributing Organization (Checkoff):
Institution Funded:
Brief Project Summary:

Current bio-based containers, commercialized by Selfeco, are produced nearly exclusively from corn because of the lower price of corn protein compared to soy protein; however, researchers have collected extensive data showing that plant containers produced from soy provide superior performance in terms of plant growth, health, and fruit yield. This project will develop a novel bioplastic formulation that will incorporate soy-based fractions to improve the performance of the containers while being cost competitive. The new containers will be fully bio-based, degradable, and provide inherent fertilizer for the plant growth, and they will prevent root circling, which promotes plant health and fruit yield.

Key Benefactors:
farmers, scientists, engineers

Information And Results
Project Deliverables

1. The development and production of plastic pellets for injection molding as well as production of containers of four formulations for subsequent plant growth tests.
2. Data validating the performance of each container formulation in terms of plant health, such as height, diameter, color and root ball morphology, fruit yield, and container decomposition in soil.
3. Techno-economic analysis that will determine the price sensitivity and corresponding viability of the proposed product in terms of costs and price compared to existing products, namely petrochemical-derived planting containers
4. The seamless translation of knowledge and experience from the researchers to industry partners.

Final Project Results

Update:

View uploaded report Word file

View uploaded report 2 Word file

Research conducted
This research developed two soy-based bioplastic formulations for garden pots. These soy-based pots are biodegradable, self-fertilizing, and prevent root circling. The objectives accomplished were:
Objective 1: Two soy-based pots formulations with different compositions of soy-hulls, soy protein isolate (SPI), and polylactic acid (PLA) were molded into 3" garden pots. These new formulations are compared with existing garden pots. The four types of pots studied were:
1) Plastic (polyethylene)
2) Existing bio-based formulation from SelfEco
3) F1 - New formulation 1 (70% PLA + 30% soy hulls)
4) F2 - New formulation 2 (65% PLA + 30 soy hulls + 5% SPI)

Objective 2: Five plant species (Black seeded simpson lettuce, Tacitus R2 lettuce, Zinnia, French marigold, and Sheyenne tomatoes) were studied for their plant growth and root circling conditions. Degradation analysis was carried out by measuring the pot's dry weight before plantation and after harvesting.

Objective 3: Techno-economic analysis was performed to ensure cost competitiveness.

Why the research is important to ND soybean farmers
It is anticipated that with the market acceptance of soy-based garden pots, container manufacturers will be able to replace as much as 50% of the product weight with protein or hauls derived from soybeans within 3-5 years. With North Dakota's soybean production of 239M bushels, the proposed product will directly impact 5% (12.5M bushels). Additional economic benefits are the profit realized from the use of domestic raw materials and the development of new domestic jobs.

Final findings of the research
Overall, the performance of soy-based pots F1 and F2 in terms of plant health and biodegradability was better than plastic and SelfEco pots in several cases. The plant height was significantly better for Zinnia plants planted in F1 pot instead of SelfEco pot. From the visual inspections, the root circling problem was observed to be rarely present in bioplastic pots.
Both new formulations pots were deemed to have the ability to degrade faster than the SelfEco pot. Over the period of six weeks, the average degradation rate of the F1, F2, and SelfEco pots were found to be 3.121%, 5.647%, and 2.815%, respectively. By comparing the two new formulations, it can be summarized that SPI significantly increases biodegradability.
Benefits and recommendation
The biodegradability of soy-based pots can be deemed unique compared to plastic pots. Another advantage of the proposed soy-based formulations is the root circling problem was significantly reduced.

The United Soybean Research Retention policy will display final reports with the project once completed but working files will be purged after three years. And financial information after seven years. All pertinent information is in the final report or if you want more information, please contact the project lead at your state soybean organization or principal investigator listed on the project.