2024
Fire resistant hydraulic oils and environmental acceptable lubricants using high oleic soybean oil as the base stock
Contributor/Checkoff:
Category:
Industrial
Keywords:
High oleicIndustrial UsesLubricantsOil
Parent Project:
This is the first year of this project.
Lead Principal Investigator:
Dr. Na, Fuchs Lubricants Company
Co-Principal Investigators:
Project Code:
24-102-D-B-1-B
Contributing Organization (Checkoff):
Institution Funded:
Brief Project Summary:
The objective of this project is to develop, qualify, and scale up high-oleic soybean oil-based hydraulic fluids for a wide range of industrial applications with growing demands for bio-based sustainable products, including mining, steel production, automotive component manufacturing, forestry, and agriculture.
Information And Results
Project Summary

Project Objectives

Project Deliverables

Progress Of Work

Final Project Results

In FY24, for the development of high oleic soybean oil (HOSO) based Fire Resistant Hydraulic Fluid (FRHF) and Environmentally Attractive Lubricants (EAL), through the first round of Factory Mutual (FM) screenings and various internal tests, we successfully pinpointed which raw materials were affecting fire safety. Additionally, we identified successful combinations from well-established chemistry that could guide our next formulation revisions. Our collaboration with Petro-Lubricant Testing Laboratories, Inc. (PLTL) also yielded breakthrough insights from the spray ignition test, revealing specific additive technologies that would significantly improve our chances of meeting the required standards. Armed with these valuable findings, we are now designing experiments to finalize a new formulation with much higher confidence of passing both FM and Mine Safety and Health Administration (MSHA) approvals required for commercialization for fire resistant usages and mining applications. Our current recently developed EALs already deliver exceptional results, surpassing industry specifications in many areas. However, to ensure these products can be used safely in underground mining—a key market for us—we are focused on further improving fire safety. Once we complete the design of experiments, incorporating the key learnings from FM and PLTL screenings, we will submit the revised FRHF samples for a second round of testing to confirm the formulation's performance before seeking final approval from FM and MSHA. The results of this second screening will also help us finalize the EALs. If needed, we will conduct additional tests, including FZG wear, Vickers Vane Pump durability, material compatibility, bioaccumulation, biodegradation, and aquatic toxicity, to ensure the highest quality and compliance standards. Overall, our efforts have significantly advanced our understanding and capabilities, bringing us closer to achieving fire safety standards while maintaining exceptional application and environmental performance.

Benefit To Soybean Farmers

In upcoming phases, we are gearing up for the commercial release and market introduction of our newly developed high oleic soybean oil based fire-resistant hydraulic fluid series (FRHF) and environmentally acceptable lubricants (EAL). This will be a pivotal stage, as it will allow us to gauge real-world product performance and assess market acceptance. Notably, high market acceptance presents an additional avenue for U.S. soybean farmers to further access markets beyond the realms of food and biodiesel and supports production and growth of higher value high oleic soybean. Successful market introduction typically positions FUCHS to capture a 3% market share, translating to an estimated high oleic soybean oil use rate of 2.7 million pounds per year for FRHF and 2.1 million pounds per year for EAL by 2027. Looking forward, we are targeting a mature market share of 10% by 2030, with projected usage rates of 10 million pounds per year for FRHF and 8 million pounds per year for EAL, as early as 2030. These projections underscore our commitment to advancing sustainable solutions and expanding market opportunities that benefit soybean farmers.

The United Soybean Research Retention policy will display final reports with the project once completed but working files will be purged after three years. And financial information after seven years. All pertinent information is in the final report or if you want more information, please contact the project lead at your state soybean organization or principal investigator listed on the project.