2024
Commercial Implementation of Soy Flour Substituted Resins for Wood Composite Panels
Contributor/Checkoff:
Category:
Industrial
Keywords:
AdhesivesIndustrial UsesWater resistanceWood
Parent Project:
This is the first year of this project.
Lead Principal Investigator:
Brian Via, Auburn University
Co-Principal Investigators:
Project Code:
24-101-D-C-1-C
Contributing Organization (Checkoff):
Institution Funded:
Brief Project Summary:
Our project objectives are to perform laboratory work towards commercialization of of soy flour substituted resins for wood composite panels.
Information And Results
Project Summary

Project Objectives

Project Deliverables

Progress Of Work

Final Project Results

A system for measuring the internal pressure of flakeboard and medium-density fiberboard (MDF) has been developed and tested, particularly on MDF. The inclusion of soy flour in the resin attracted water, reducing its conversion to steam, which resulted in a more uniform density profile and enhanced strength. In flakeboard, soy flour also reduced springback—the z-directional expansion upon pressure release—leading to a more consistent product with lower rates of delamination and increased wet strength. Additionally, soy flour substitution in melamine resin improved the strength of cold-pressed panels and reduced press time, indicating the process is ready for commercialization. Full-scale trials are being planned at a Georgia-Pacific particleboard facility for next year.

Benefit To Soybean Farmers

The research offers several potential benefits to soybean farmers: Increased Demand for Soybeans: The use of soy flour in wood composites, such as flakeboard and MDF, creates a new market for soybeans. As manufacturers adopt this technology, the demand for soy products could increase, providing farmers with additional revenue opportunities. Value-Added Products: Soybean farmers could benefit from the development of value-added products derived from their crops, such as soy flour for industrial applications. This diversification can enhance the profitability of soybean farming. Long-Term Market Stability: By finding new industrial applications for soy products, farmers can benefit from a more stable demand for soybeans, reducing the market's volatility that often affects food crop prices.

The United Soybean Research Retention policy will display final reports with the project once completed but working files will be purged after three years. And financial information after seven years. All pertinent information is in the final report or if you want more information, please contact the project lead at your state soybean organization or principal investigator listed on the project.