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Research conducted
The influence of physical pretreatments (milling, autoclave, ultrasound), enzyme type (Viscozyme, Celluclast and Shearzyme), reaction time (12, 24 and 36h), reaction pH (pH 4, 4.5, 5, 5.5 and 6) on the physical and functional properties of okara has been examined. All experiment conditions and parameters have been optimized to achieve desirable functionality of okara including water holding, oil holding and swelling capacity.
Why the research is important to ND soybean farmers
The impact of this research is hard valued monetarily to the ND soybean farmers, since there is no commercial production of okara soluble dietary fiber in market yet. But based on the current market price (US$ 400/ton) for soybean fiber directly extracted from soybeans, the economic impact would be huge for the soy product manufactures. Fresh okara consists of 10-12 g insoluble dietary fiber/100g okara and 80 g moisture/100 g okara. The success of proposed technique could potentially produce one million tons of soluble dietary fiber annually as functional food ingredients and an increased extra venue of $400/ton in 1 million tons could amount $400,000,000. The additional value of okara promoted by this technique will create new market for soybean product manufactures. This in return will increase the demand of ND soybeans and benefit ND soybean farmers to expand marketing and stabilize soybean price.
Final findings of the research
Our data strongly suggested that autoclave + enzyme treatment significantly improved the physical properties of okara insoluble dietary fiber. The results showed that autoclave (121? for 20 min) plus enzyme (ration 1:1, pH 5.5 for 12 h) treated okara had more disintegrated and irregular surface structure. Enzyme + autoclave treatment showed greatest functionalities for the okara of all the three particle size due to majority of insoluble fiber converted to soluble fiber. In addition, compared to the control (non-treatment) group, autoclave treatment alone significantly increased the water holding capacity.
Benefits/Recommendations to North Dakota soybean farmers and industry
Dietary fiber has been reported as a functional food component to reduce risk of heart disease, diabetes and obesity. However, insoluble fiber is the dominate fraction of raw okara dietary fiber which greatly impeded its utilization as food ingredient. Our study suggested that autoclave and enzyme treatment significantly converted insoluble fiber in okara to soluble fiber and improved its functionality as a food ingredient which could increase the value of soybean as well as the byproduct of okara.