2022
All-Soy-One-Component Bioplastics for Food Packaging
Contributor/Checkoff:
Category:
Industrial
Keywords:
PackagingPlastic
Parent Project:
This is the first year of this project.
Lead Principal Investigator:
Andriy Voronov, North Dakota State University
Co-Principal Investigators:
Project Code:
QSSB
Contributing Organization (Checkoff):
Institution Funded:
Brief Project Summary:

Due to sustainability, abundance and low cost, soy protein attracts interest for the development of food packaging materials, but needs to be modified to balance mechanical properties and provide very low permeability. The concept of this project is to engineer one-component material via grafting of soybean oil-based vinyl monomer (SBM) polymer chains to soy protein (SP). The goal is to render new materials, SP-SBM co-polymers, with physio-chemical, mechanical and film-forming properties. Specific aims include: grafting of SBM polymer chains to soy protein to yield new co-polymers; formation of SP-SBM films and their further characterization to demonstrate feasibility as bioplastics. 

Key Benefactors:
farmers, engineers, chemists

Information And Results
Project Deliverables

1. Process development for grafting of SBM polymer chains to SP.
2. SP-SBM film formation, characterization and testing to determine their feasibility as bioplastics for food packaging applications.
Longer term goal is to test films from SP-SBM copolymers at industrial partner facilities (will be identified during this project) to evaluate perspectives for new product commercialization.

Final Project Results

Update:

View uploaded report PDF file

View uploaded report 2 PDF file

Research conducted
Being expanded over the past few decades, industry of food packaging targets maintaining food quality, improving food shelf-life, providing safe environment for food storage and transportation. Both consumers and regulatory agencies indicate the demands to less polluting, more environmentally friendly, renewable plastic materials, particularly, for food packaging. For specific applications, compostable or biodegradable plastics (either naturally derived or made from sustainable resources) could replace traditional petroleum-based polymeric food packaging materials. By degrading with microorganisms, such plastics help to reduce the solid waste environmental concerns.
One of the targeted renewable raw materials to be used for bioplastics manufacturing are plant proteins (including soy protein), natural polymers formed from amino acids linked by peptide bonds in long chains. Plant proteins-based films are considered as a great alternative in food packaging industries. In this work, we demonstrate feasibility of using soy protein (in combination with soybean oil) in synthesizing bioplastic films which can be applied for food packaging.

Why the research is important to ND soybean farmers
The proposed research aims to provide the feasibility of using soybean protein and soybean oil produced in the state of North Dakota for high value and high profit food packaging materials. The proposed technology has the ability to add more value to the crop and make it more profitable for farmers. Newly developed materials can diversify soy-based products with increased demand for soy protein and soybean oil in manufacturing of bioplastics.
The market will be given soy-based food packaging materials. This will also help the state of North Dakota economy to attract new investors and other new soy processing industries.

Final findings of the research
We show that bioplastic films from all-soy-one component bioplastics (soy protein/soy oil grafted copolymers) are not only feasible and provide decent film-forming ability, but also possess mechanical properties which can be attractive in achieving enhanced material performance in variety of applications. Overall, new materials, in combination with recently developed by us “two-component systems” (where soy protein was modified by soybean oil-based latexes), can be considered as versatile biobased platform, alternative to the traditional petroleum-based plastics.

Benefits/Recommendations to North Dakota soybean farmers and industry
This work benefits the North Dakota soybean farmers and industry by establishing additional uses for multiple derivatives of the soybean, including soy protein and soybean oil.
This technology focuses on the use in food packaging applications, however, advances may be turned to other agricultural applications as well (in particular, agricultural mulch, other bioplastic films), thus benefitting the farmers and industry even further by providing a sustainable biodegradable, environmental friendly options for various agricultural technologies and products.

The United Soybean Research Retention policy will display final reports with the project once completed but working files will be purged after three years. And financial information after seven years. All pertinent information is in the final report or if you want more information, please contact the project lead at your state soybean organization or principal investigator listed on the project.